Image Gallery: Ultrasonic Spray Nozzle Photos & Videos

Zero-Air Nozzle — Open Air Spray

Zero-Air Nozzle spraying into an open-air environment using isopropyl alcohol for visibility. Footage slowed to 40% to highlight spray pattern uniformity and droplet behavior.

Blood Collection Tube Coating

Ultrasonic nozzle dosing 30 µL heparin onto a blood collection tube, 1 sec cycle time, 1 million per month production, demonstrating throughput and repeatability for medical device manufacturing.

Zirconia Ceramic Vortex — 60 kHz

60 kHz zirconia ceramic Vortex Nozzle in operation, showcasing the durability and performance of ceramic construction for high-wear coating applications.

Zero-Air Nozzle — Glass Vial Coating

Zero-Air Nozzle coating a glass vial interior with isopropyl alcohol for visibility. Footage slowed to 40% to demonstrate precision coverage on curved substrates.

Vortex Nozzle Spray Demo

Vortex Nozzle producing a wide-pattern spray using isopropyl alcohol for visibility. Footage slowed to 40% to reveal the characteristic conical spray geometry.

High-Speed Zero-Air Atomization

Ultra-high-speed capture of a Zero-Air Nozzle face atomizing at approximately 100,000 fps, revealing the atomization process at the nozzle tip in unprecedented detail.

High-Speed Atomization of Potassium Carbonate Solution

Ultrasonic nozzle atomizing a potassium carbonate (K₂CO₃) solution at 1 mL/min and 7 W, captured at 1,000 frames per second with a 1 µs exposure; frames 100–200 of the sequence, played back at 10 frames per second. Compliments of the US DOE National Energy Technology Laboratory (NETL).

Focused Nozzle Tip — Water Atomization

Close-up of a focused nozzle tip atomizing water at 0.5 mL/min, demonstrating the fine droplet stream produced by the precision-engineered tip geometry.

6-Inch Wafer Under Vortex Nozzle

Vortex Nozzle depositing water across a 6-inch wafer, demonstrating uniform coverage over large-area substrates for semiconductor and thin-film applications.